Model to Market

MOdel-to-Market Solution Partners

Bringing Your Innovations To Life

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Design specification

Our specialty, the Model-to-Market approach, helps customers design and develop innovative solutions for high-intensity applications. Our dedicated engineers can collaborate on a system design, leading all the way through prototype, testing, and qualification one step at a time — optimizing all the way.

Our Process

Development & Design Review

first Prototype build

Testing & Qualification

Manufacturing & Launch

Support & Enhancements

Every application is different but our Model-To-Market process is rooted in Quality and Design For Excellence best practices. The partnership-model allows the customer to be involved every step of the way from reviewing a 3d model of the design to receiving the first product to hit the market.

We have a dedicated power systems engineering group that can either build-to-print or design and develop a custom power system solution from scratch.

Our Team

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Dan Joe

Tom Jane

Lauren Alfred

Sean Blane

Stephanie Sol

Tammy Bees

Susane Las

For more than 60 years, AirBorn has been designing, building, testing and qualifying rugged and reliable electronics for customers in defense, aerospace, medical and industrial markets.

AirBorn.com +1 512-863-5585

Design Specifications

Initial specification development between AirBorn and Partner. During this phase we complete the specifications, statement of work, software specifications and interface documents. From here, our design team will begin drafting preliminary concepts which advance to the next stage.

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Development & Design Review

In this phase our engineers calculate topology, electrical requirements, FEA, software pseudo code and flow charts. • 2D and 3D mechanical models are developed and reviewed • Mechanical models realized via 3D printing and reviewed • Schematic capture, new part creation, layout and analysis reviewed weekly • Detailed results reviewed with partner and action item lists compounded • PCB Layouts ensue

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First Piece Build

Everything starts coming together as the first piece is manufactured. Our rapid prototyping capabilities, aided by 3D printing and a team of manufacturing engineers accelarates this process: • PCBA Testing and Debugging • Machined/metal parts fabricated • Physical buildup to test for interference, BOM accuracy and proper model to realization

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Testing & Qualification

Testing & Test Readiness Review Begins • Baseline testing for fit, form, and function • Documented results shared with partner • Review of test data and identification of any open gaps, deviations or change requests • Partner review of qualification plans and processes • Qualification of frozen design at internal AirBorn ISO-17025 labs and external approved labs • Subcontractor deliverables compiled and reviewed with partner

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Manufacturing & Launch

Pending full qualifcation, the frozen design is released into AirBorn's configuration management platform. • Engineering follows builds through kitting all the way to shipping to ensure seamless flow • AirBorn delivers documentation, reports and other soft deliverables per SOW

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Support

Due to the complexity of these applications, AirBorn offers exceptional field support to debug the most complex of integration issues as well as supports obsolescence issues on long running platforms. AirBorn also reviews manufacturing steps as part of our standard continious improvement process. Efficiencies and enhancements will be noted and communicated to customer as necessary.

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Dan Joe

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Tom Jane

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Lauren Alfred

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Sean Blane

Title

Stephanie Sol

Title

Tammy Bees

Title

Susane Las

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AirBorn has an expert team of experienced and degreed solution engineers on staff, ready to help solve your most pressing product design challenges.

We manufacture cable and flex assemblies and can provide an impartial recommendation of which solution is best for your distinct application.

Engineering Partners

Efficiencies

Power System Engineering

Solution Engineering

Cable vs. Flex Assemblies

We'll test against the highest standards imaginable to ensure your products stand up to the rigors of space, military, commercial air, and industrial applications.

Lab & Test Services

VME Chassis + Off-Gimbal Power Supply

• 115V, 3 phase, 400Hz input • Controlled in rush to <6.5A/phase • VME voltages to ANSI/VITA standards • 5V, 50A • 3.3V, 15A • +/-12V, 3A • Qualified to 27,000 feet altitude • 5 slot convection cooled • Off gimbal electronics • 28V, 32A

Single Phase AC Power Supply

• Submarine application • Designed to fit specific footprint in hull of submarine • Convection cooled • 115V, 1 phase, 47-440Hz input • AirBorn design of power supply, power cabling, and cabling to bridge • Qualification of entire system including bridge monitor • 100% ESS screening and verification of operation overa wide thermal range

Avionics reconnaissance application

• PAO or EGW cooling • 115V, 3 phase, 400Hz input • Multiple power outputs • 400Hz AC outputs (x5) • DC outputs (x15) • Embedded measurement systems and control via ethernet • MIL-STD-461E, MIL-STD-704A, MIL-STD-810 • 100% ESS factory screened

VME Power Supply

• PAO Cooling • 115V, 3 phase, 47Hz-440Hz input • Multiple power outputs • 3.3V, 40A • 5V, 100A • +/-12V, 8A • +/-15V, 6A • Power factor correction • MIL-STD-461E, MIL-STD-704E, MIL-STD-810

VME Power Supply

AC/AC+DC Power Supply

Single Phase PS

VME Chassis + PS

Model-To-Market Solutions

Let's Talk!

Want to learn more about the Model-to-Market program? Do you have questions for one of our engineers? Fill out the form and we will connect you with a solutions engineer in your region.